During the medium-term, around 7.3 mb/d of refining capacity additions are expected, most of which will be added in the Asia-Pacific, the Middle East and Africa. Refining capacity additions in other regions are minor and mostly limited to existing refinery expansions. The Asia-Pacific is set to add around 3.6 mb/d of refining capacity in the medium-term, which is almost half of the total additions to 2027. The Middle East and Africa are set to expand their refining capacity by 1.6 mb/d and 1.2 mb/d, respectively. At the same time, around 2.6 mb/d of refining capacity is projected to be closed, mostly in developed countries.
Projected downstream market balances point to a tightening downstream market in the short- and medium-term, relative to 2021. The expected deficit of potential refining capacity relative to required refining capacity is estimated to peak at around 2.7 mb/d in 2023 and 2024. Due to a demand growth slowdown and continuous capacity additions, the deficit is set to drop to around 1.4 mb/d in 2027.
In the long-term, global refining additions are projected at 15.5 mb/d. Expected additions are front-loaded, with a significant slowdown in the rate of additions towards the end of the assessment period, in line with oil demand deceleration. Almost 90% of additions are located in the Asia-Pacific, the Middle East and Africa. Long-term secondary capacity additions are estimated at around 15.8 mb/d for desulphurization capacities, 8 mb/d for conversion capacities and 5.7 mb/d for octane units.
Source: Argus Media
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
Please note: the base year for demand growth is 2021 and 2022 for capacity additions
Source: OPEC
Source: OPEC
* Potential: based on expected distillation capacity expansion; assuming no closures.
** Required: based on projected demand increases assuming no change in refined products trade pattern.
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
* Effective ‘spare’ capacity estimate based on assumed 84% utilization rate, accounting for already-closed capacity.
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
Source: OPEC
* Projects and additions exclude naphtha desulphurization.
Source: OPEC
* Projects and additions exclude naphtha desulphurization.
Source: OPEC
Source: OPEC
* Declining product demand in some regions contributes to the surplus
Source: OPEC
US & Canada | Latin America | Africa | Europe | Russia & Caspian | Middle East | China | Other Asia-Pacific | World | |
Distillation |   |   |   |   |   |   |   |   |   |
Crude oil (atmospheric) | 19.8 | 7.7 | 3.8 | 15.3 | 7.6 | 10.4 | 17.6 | 19.2 | 101.5 |
Vacuum | 8.9 | 3.4 | 0.9 | 6.6 | 3.1 | 3.0 | 7.0 | 6.0 | 39.0 |
Upgrading |   |   |   |   |   |   |   |   |   |
Coking | 2.8 | 0.8 | 0.1 | 0.8 | 0.5 | 0.4 | 2.2 | 1.1 | 8.9 |
Catalytic Cracking | 5.6 | 1.6 | 0.2 | 2.2 | 0.9 | 1.1 | 4.2 | 3.6 | 19.5 |
HydroCracking | 2.5 | 0.2 | 0.2 | 2.3 | 0.8 | 0.9 | 2.4 | 1.7 | 11.0 |
Visbreaking | 0.1 | 0.4 | 0.2 | 1.4 | 0.7 | 0.6 | 0.2 | 0.6 | 4.0 |
Solvent Deasphalting | 0.4 | 0.1 | 0.0 | 0.2 | 0.0 | 0.2 | 0.2 | 0.2 | 1.2 |
Octane units |   |   |   |   |   |   |   |   |   |
Reforming | 3.7 | 0.6 | 0.5 | 2.4 | 0.8 | 1.4 | 2.2 | 3.0 | 14.6 |
Isomerization | 0.8 | 0.1 | 0.1 | 0.6 | 0.3 | 0.5 | 0.2 | 0.4 | 3.0 |
Alkylation | 1.2 | 0.2 | 0.0 | 0.2 | 0.1 | 0.1 | 0.2 | 0.4 | 2.5 |
Polymerization | 0.1 | 0.0 | 0.0 | 0.1 | 0.0 | 0.0 | 0.0 | 0.0 | 0.1 |
MTBE/ETBE | 0.0 | 0.0 | 0.0 | 0.1 | 0.0 | 0.0 | 0.3 | 0.1 | 0.6 |
Desulphurization |   |   |   |   |   |   |   |   |   |
Naphtha | 4.7 | 0.8 | 0.5 | 3.0 | 1.0 | 2.1 | 2.3 | 3.2 | 17.5 |
Gasoline | 2.8 | 0.5 | 0.1 | 0.7 | 0.3 | 0.4 | 1.5 | 1.4 | 7.7 |
Middle distillates | 6.5 | 2.4 | 0.8 | 5.8 | 2.4 | 3.1 | 4.7 | 7.0 | 32.7 |
Heavy oil/Residual fuel | 3.2 | 0.4 | 0.0 | 1.8 | 0.3 | 0.7 | 1.1 | 3.1 | 10.7 |
Sulphur (short tons/day) | 42,306 | 7,242 | 3,757 | 19,912 | 7,818 | 14,318 | 20,558 | 39,453 | 155,364 |
Hydrogen (million scf/d) | 6,370 | 1,221 | 397 | 5,011 | 2,033 | 3,281 | 6,701 | 6,465 | 31,480 |
US & Canada | Latin America | Africa | Europe | Russia & Caspian | Middle East | China | Other Asia-Pacific | World | |
2022 | 0.0 | 0.0 | 0.1 | 0.0 | 0.0 | 1.0 | 0.7 | 0.2 | 2.1 |
2023 | 0.2 | 0.0 | 0.6 | 0.0 | 0.0 | 0.3 | 0.1 | 0.1 | 1.3 |
2024 | 0.1 | 0.0 | 0.1 | 0.0 | 0.0 | 0.1 | 0.4 | 0.3 | 1.1 |
2025 | 0.1 | 0.1 | 0.1 | 0.0 | 0.1 | 0.1 | 0.2 | 0.4 | 1.1 |
2026 | 0.0 | 0.1 | 0.1 | 0.0 | 0.0 | 0.1 | 0.1 | 0.6 | 1.0 |
2027 | 0.0 | 0.1 | 0.1 | 0.0 | 0.0 | 0.1 | 0.0 | 0.5 | 0.8 |
2022 - 2027 | 0.4 | 0.3 | 1.2 | 0.0 | 0.2 | 1.6 | 1.5 | 2.1 | 7.3 |
Share | 5.1% | 4.1% | 16.4% | 0.4% | 2.9% | 22.1% | 20.7% | 28.4% | 100.0% |
Distillation capacity additions starting 2022 | ||||
Assessed projects* | New Units | Total | Annualized | |
2022 - 2025 | 5.5 | 0.2 | 5.7 | 1.4 |
2025 - 2030 | 1.8 | 2.5 | 4.3 | 0.9 |
2030 - 2035 | 0.0 | 2.9 | 2.9 | 0.6 |
2035 - 2040 | 0.0 | 1.9 | 1.9 | 0.4 |
2040 - 2045 | 0.0 | 0.7 | 0.7 | 0.1 |
Cumulative distillation capacity additions | ||||
Assessed projects* | New Units | Total | Annualized | |
2022 - 2025 | 5.5 | 0.2 | 5.7 | 1.4 |
2022 - 2030 | 7.3 | 2.8 | 10.0 | 1.1 |
2022 - 2035 | 7.3 | 5.6 | 12.9 | 0.9 |
2022 - 2040 | 7.3 | 7.6 | 14.8 | 0.8 |
2022 - 2045 | 7.3 | 8.3 | 15.5 | 0.6 |
Total crude unit throughputs (mb/d) | |||||||||
US & Canada | Latin America | Africa | Europe | Russia & Caspian | Middle East | China | Other Asia-Pacific | Global | |
2021 | 17.0 | 4.2 | 1.8 | 11.3 | 7.0 | 7.1 | 14.1 | 15.4 | 78.0 |
2025 | 17.9 | 5.2 | 2.8 | 11.9 | 6.6 | 8.7 | 15.0 | 17.4 | 85.4 |
2030 | 17.7 | 5.3 | 3.7 | 10.9 | 6.4 | 9.0 | 15.3 | 17.8 | 86.1 |
2035 | 17.0 | 5.4 | 3.8 | 10.7 | 6.1 | 9.5 | 15.6 | 18.2 | 86.4 |
2040 | 16.8 | 5.6 | 4.2 | 9.7 | 6.0 | 9.8 | 15.5 | 18.8 | 86.3 |
2045 | 15.8 | 5.8 | 4.8 | 8.9 | 5.8 | 10.3 | 15.4 | 19.4 | 86.2 |
Crude unit utilizations (% of calendar day capacity) | |||||||||
US & Canada | Latin America | Africa | Europe | Russia & Caspian | Middle East | China | Other Asia-Pacific | Global | |
  | US & Canada | Latin America | Africa | Europe | Russia & Caspian | Middle East | China | Other Asia-Pacific | Global |
2021 | 82.6 | 55.9 | 48.6 | 70.5 | 92.1 | 69.7 | 82.9 | 79.9 | 76.4 |
2025 | 88.7 | 66.2 | 62.5 | 82.3 | 84.6 | 73.5 | 79.8 | 87.6 | 81.2 |
2030 | 87.8 | 66.3 | 69.4 | 76.1 | 82.2 | 74.4 | 76.1 | 83.1 | 78.8 |
2035 | 83.7 | 66.5 | 65.0 | 74.8 | 77.3 | 75.3 | 77.6 | 79.8 | 77.0 |
2040 | 82.6 | 67.6 | 65.0 | 67.7 | 75.8 | 77.1 | 76.6 | 78.9 | 75.7 |
2045 | 77.8 | 69.3 | 70.3 | 61.9 | 73.4 | 80.4 | 76.0 | 81.0 | 75.1 |
Total 2012-2019 | 2020 | 2021 | 2022 | 2023 | 2024 | 2025 | 2026 | 2027 | Total 2020-2027 | |
US & Canada | 1.2 | 0.6 | 0.4 | 0.0 | 0.4 | 0.0 | 0.0 | 0.0 | 0.0 | 1.4 |
Latin America | 0.3 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.1 | 0.0 | 0.0 | 0.1 |
Europe | 1.7 | 0.2 | 0.4 | 0.5 | 0.2 | 0.0 | 0.3 | 0.1 | 0.0 | 1.7 |
Russia & Caspian | 0.2 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 |
Africa | 0.1 | 0.0 | 0.1 | 0.2 | 0.2 | 0.0 | 0.0 | 0.0 | 0.0 | 0.5 |
Middle East | 0.8 | 0.0 | 0.0 | 0.1 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 0.1 |
Asia-Pacific | 1.7 | 0.6 | 0.6 | 0.5 | 0.0 | 0.0 | 0.0 | 0.0 | 0.0 | 1.8 |
Total | 6.0 | 1.4 | 1.6 | 1.3 | 0.8 | 0.0 | 0.3 | 0.2 | 0.0 | 5.6 |
By region | |||
Conversion | Desulphurization* | Octane units | |
US & Canada | 0.0 | 0.2 | 0.0 |
Latin America | 0.2 | 0.3 | 0.1 |
Africa | 0.6 | 0.8 | 0.3 |
Europe | 0.1 | 0.1 | 0.0 |
Russia & Caspian | 0.6 | 0.4 | 0.1 |
Middle East | 0.4 | 2.1 | 0.5 |
China | 1.1 | 0.9 | 0.5 |
Other Asia | 0.8 | 1.0 | 0.3 |
World | 3.8 | 5.8 | 1.8 |
By year | |||
Conversion | Desulphurization* | Octane units | |
2022 | 1.3 | 2.2 | 0.7 |
2023 | 0.8 | 1.2 | 0.3 |
2024 | 0.5 | 0.7 | 0.2 |
2025 | 0.5 | 0.6 | 0.2 |
2026 | 0.4 | 0.6 | 0.2 |
2027 | 0.4 | 0.5 | 0.2 |
Additional requirements | ||||
Existing projects to 2027* | 2027-2035 | 2035-2045 | Total additions to 2045 | |
Crude distillation | 7.3 | 5.6 | 2.6 | 15.5 |
Conversion | 3.8 | 2.2 | 1.9 | 8.0 |
Coking/Visbreaking | 0.9 | 0.7 | 0.6 | 2.1 |
Catalytic cracking | 0.9 | 0.6 | 0.7 | 2.3 |
Hydro-cracking | 2.0 | 1.0 | 0.6 | 3.6 |
Desulphurization** | 4.4 | 7.3 | 4.1 | 15.8 |
Gasoline | 0.6 | 1.6 | 0.8 | 2.9 |
Distillate | 2.8 | 5.1 | 2.4 | 10.4 |
VGO/Resid | 0.9 | 0.7 | 0.9 | 2.5 |
Octane units*** | 1.8 | 2.1 | 1.7 | 5.7 |
Catalytic reforming | 1.2 | 0.8 | 1.2 | 3.2 |
Alkylation | 0.2 | 1.2 | 0.3 | 1.7 |
Isomerization | 0.4 | 0.0 | 0.0 | 0.4 |
MTBE | 0.1 | 0.1 | 0.2 | 0.3 |
Gasoline / Naphtha | Middle distillates | Fuel oil | Other products | Total | |
2022 | 0.3 | 0.6 | 0.1 | 0.4 | 1.4 |
2023 | 0.7 | 1.3 | 0.2 | 0.8 | 3.0 |
2024 | 1.0 | 1.7 | 0.1 | 1.2 | 4.1 |
2025 | 1.3 | 2.2 | 0.2 | 1.4 | 5.0 |
2026 | 1.6 | 2.6 | 0.2 | 1.6 | 6.0 |
2027 | 1.9 | 2.9 | 0.2 | 1.8 | 6.8 |
  | 27% | 43% | 3% | 27% | 100% |