Chapters
Chapter 1 - Key assumptions
Chapter 2 - Energy demand
Chapter 3 - Oil demand
Chapter 4 - Liquids supply
Chapter 5 - Refining outlook
Chapter 6 - Oil movements
Chapter 7 - Energy scenarios
Chapter 8 - Key Challenges and Opportunities
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Abbreviations
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OPEC World Energy: definitions of regions
World Oil Refining Logistics and Demand: regional definitions
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2022
World Oil Outlook 2045
2022
World Oil Outlook 2045

Chapter 5 - Refining outlook

Robust medium-term refinery capacity expansion, partly offset by expected closures

During the medium-term, around 7.3 mb/d of refining capacity additions are expected, most of which will be added in the Asia-Pacific, the Middle East and Africa. Refining capacity additions in other regions are minor and mostly limited to existing refinery expansions. The Asia-Pacific is set to add around 3.6 mb/d of refining capacity in the medium-term, which is almost half of the total additions to 2027. The Middle East and Africa are set to expand their refining capacity by 1.6 mb/d and 1.2 mb/d, respectively. At the same time, around 2.6 mb/d of refining capacity is projected to be closed, mostly in developed countries.

Strong demand growth leads to tightening medium-term downstream sector

Projected downstream market balances point to a tightening downstream market in the short- and medium-term, relative to 2021. The expected deficit of potential refining capacity relative to required refining capacity is estimated to peak at around 2.7 mb/d in 2023 and 2024. Due to a demand growth slowdown and continuous capacity additions, the deficit is set to drop to around 1.4 mb/d in 2027.

Significant long-term primary and secondary refining capacity requirements

In the long-term, global refining additions are projected at 15.5 mb/d. Expected additions are front-loaded, with a significant slowdown in the rate of additions towards the end of the assessment period, in line with oil demand deceleration. Almost 90% of additions are located in the Asia-Pacific, the Middle East and Africa. Long-term secondary capacity additions are estimated at around 15.8 mb/d for desulphurization capacities, 8 mb/d for conversion capacities and 5.7 mb/d for octane units.

​Source: Argus Media

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

Please note: the base year for demand growth is 2021 and 2022 for capacity additions

 

Source: OPEC

 

​Source: OPEC

* Potential: based on expected distillation capacity expansion; assuming no closures.

** Required: based on projected demand increases assuming no change in refined products trade pattern. 

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

​Source: OPEC

* Effective ‘spare’ capacity estimate based on assumed 84% utilization rate, accounting for already-closed capacity.

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

Source: OPEC

 

​Source: OPEC

*  Projects and additions exclude naphtha desulphurization. 

 

​Source: OPEC

* Projects and additions exclude naphtha desulphurization. 

 

Source: OPEC

 

​Source: OPEC

* Declining product demand in some regions contributes to the surplus

 

Source: OPEC

 

Table 5.1

Assessed available base capacity as of January 2022
   US & Canada  Latin America Africa  Europe   Russia & Caspian  Middle East  China  Other Asia-Pacific  World
Distillation                  
Crude oil (atmospheric) 19.8 7.7 3.8 15.3 7.6 10.4 17.6 19.2 101.5
Vacuum 8.9 3.4 0.9 6.6 3.1 3.0 7.0 6.0 39.0
Upgrading                  
Coking 2.8 0.8 0.1 0.8 0.5 0.4 2.2 1.1 8.9
Catalytic Cracking 5.6 1.6 0.2 2.2 0.9 1.1 4.2 3.6 19.5
HydroCracking 2.5 0.2 0.2 2.3 0.8 0.9 2.4 1.7 11.0
Visbreaking 0.1 0.4 0.2 1.4 0.7 0.6 0.2 0.6 4.0
Solvent Deasphalting 0.4 0.1 0.0 0.2 0.0 0.2 0.2 0.2 1.2
Octane units                  
Reforming 3.7 0.6 0.5 2.4 0.8 1.4 2.2 3.0 14.6
Isomerization 0.8 0.1 0.1 0.6 0.3 0.5 0.2 0.4 3.0
Alkylation 1.2 0.2 0.0 0.2 0.1 0.1 0.2 0.4 2.5
Polymerization 0.1 0.0 0.0 0.1 0.0 0.0 0.0 0.0 0.1
MTBE/ETBE 0.0 0.0 0.0 0.1 0.0 0.0 0.3 0.1 0.6
Desulphurization                  
Naphtha 4.7 0.8 0.5 3.0 1.0 2.1 2.3 3.2 17.5
Gasoline 2.8 0.5 0.1 0.7 0.3 0.4 1.5 1.4 7.7
Middle distillates 6.5 2.4 0.8 5.8 2.4 3.1 4.7 7.0 32.7
Heavy oil/Residual fuel 3.2 0.4 0.0 1.8 0.3 0.7 1.1 3.1 10.7
Sulphur (short tons/day) 42,306 7,242 3,757 19,912 7,818 14,318 20,558 39,453 155,364
Hydrogen (million scf/d) 6,370 1,221 397 5,011 2,033 3,281 6,701 6,465 31,480

​mb/d

Source: OPEC

 

Table 5.2

Medium-term distillation capacity additions from existing projects by region
  US & Canada Latin America  Africa  Europe  Russia & Caspian Middle East  China  Other Asia-Pacific  World
2022 0.0 0.0 0.1 0.0 0.0 1.0 0.7 0.2 2.1
2023 0.2 0.0 0.6 0.0 0.0 0.3 0.1 0.1 1.3
2024 0.1 0.0 0.1 0.0 0.0 0.1 0.4 0.3 1.1
2025 0.1 0.1 0.1 0.0 0.1 0.1 0.2 0.4 1.1
2026 0.0 0.1 0.1 0.0 0.0 0.1 0.1 0.6 1.0
2027 0.0 0.1 0.1 0.0 0.0 0.1 0.0 0.5 0.8
2022 - 2027 0.4 0.3 1.2 0.0 0.2 1.6 1.5 2.1 7.3
Share 5.1% 4.1% 16.4% 0.4% 2.9% 22.1% 20.7% 28.4% 100.0%

​mb/d, %

Source: OPEC

 

Table 5.3 - 1

Refinery distillation capacity additions by period
   Distillation capacity additions starting 2022
   Assessed projects*  New Units  Total  Annualized
2022 - 2025 5.5 0.2 5.7 1.4
2025 - 2030 1.8 2.5 4.3 0.9
2030 - 2035 0.0 2.9 2.9 0.6
2035 - 2040 0.0 1.9 1.9 0.4
2040 - 2045 0.0 0.7 0.7 0.1

mb/d

Source: OPEC
* Firm projects exclude additions resulting from capacity creep

 

Table 5.3 - 2

Refinery distillation capacity additions by period
   Cumulative distillation capacity additions
   Assessed projects*  New Units  Total  Annualized
2022 - 2025 5.5 0.2 5.7 1.4
2022 - 2030 7.3 2.8 10.0 1.1
2022 - 2035 7.3 5.6 12.9 0.9
2022 - 2040 7.3 7.6 14.8 0.8
2022 - 2045 7.3 8.3 15.5 0.6

​mb/d

Source: OPEC
* Firm projects exclude additions resulting from capacity creep

 

Table 5.4 - 1

Crude unit throughputs and utilisation rates, 2021-2045
   Total crude unit throughputs (mb/d)
   US & Canada  Latin America  Africa  Europe  Russia & Caspian  Middle East  China Other Asia-Pacific  Global 
2021 17.0 4.2 1.8 11.3 7.0 7.1 14.1 15.4 78.0
2025 17.9 5.2 2.8 11.9 6.6 8.7 15.0 17.4 85.4
2030 17.7 5.3 3.7 10.9 6.4 9.0 15.3 17.8 86.1
2035 17.0 5.4 3.8 10.7 6.1 9.5 15.6 18.2 86.4
2040 16.8 5.6 4.2 9.7 6.0 9.8 15.5 18.8 86.3
2045 15.8 5.8 4.8 8.9 5.8 10.3 15.4 19.4 86.2

​mb/d

Source: OPEC

 

Table 5.4 - 2

Crude unit throughputs and utilisation rates, 2021-2045
   Crude unit utilizations (% of calendar day capacity)
  US & Canada   Latin America Africa  Europe  Russia & Caspian  Middle East  China  Other Asia-Pacific  Global
  US & Canada Latin America Africa Europe Russia & Caspian Middle East China Other Asia-Pacific Global
2021 82.6 55.9 48.6 70.5 92.1 69.7 82.9 79.9 76.4
2025 88.7 66.2 62.5 82.3 84.6 73.5 79.8 87.6 81.2
2030 87.8 66.3 69.4 76.1 82.2 74.4 76.1 83.1 78.8
2035 83.7 66.5 65.0 74.8 77.3 75.3 77.6 79.8 77.0
2040 82.6 67.6 65.0 67.7 75.8 77.1 76.6 78.9 75.7
2045 77.8 69.3 70.3 61.9 73.4 80.4 76.0 81.0 75.1

%

Source: OPEC

 

Table 5.5

Net refinery closures by region, recent and projected
   Total 2012-2019  2020 2021 2022 2023 2024 2025 2026 2027  Total 2020-2027
US & Canada 1.2 0.6 0.4 0.0 0.4 0.0 0.0 0.0 0.0 1.4
Latin America 0.3 0.0 0.0 0.0 0.0 0.0 0.1 0.0 0.0 0.1
Europe 1.7 0.2 0.4 0.5 0.2 0.0 0.3 0.1 0.0 1.7
Russia & Caspian 0.2 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
Africa 0.1 0.0 0.1 0.2 0.2 0.0 0.0 0.0 0.0 0.5
Middle East 0.8 0.0 0.0 0.1 0.0 0.0 0.0 0.0 0.0 0.1
Asia-Pacific 1.7 0.6 0.6 0.5 0.0 0.0 0.0 0.0 0.0 1.8
Total 6.0 1.4 1.6 1.3 0.8 0.0 0.3 0.2 0.0 5.6

mb/d

Source: OPEC

 

Table 5.6

Secondary capacity additions from existing projects, 2022–2027 - by region
 By region  
   Conversion  Desulphurization*  Octane units
US & Canada 0.0 0.2 0.0
Latin America 0.2 0.3 0.1
Africa 0.6 0.8 0.3
Europe 0.1 0.1 0.0
Russia & Caspian 0.6 0.4 0.1
Middle East 0.4 2.1 0.5
China 1.1 0.9 0.5
Other Asia 0.8 1.0 0.3
World 3.8 5.8 1.8

​mb/d

Source: OPEC
* Desulphurization capacity in this table includes naphtha desulphurization.

 

Table 5.6

Secondary capacity additions from existing projects, 2022–2027 - by year
 By year  
   Conversion  Desulphurization*  Octane units
2022 1.3 2.2 0.7
2023 0.8 1.2 0.3
2024 0.5 0.7 0.2
2025 0.5 0.6 0.2
2026 0.4 0.6 0.2
2027 0.4 0.5 0.2

​mb/d

Source: OPEC
* Desulphurization capacity in this table includes naphtha desulphurization.

 

Table 5.7

Global capacity requirements by process, 2022-2045
     Additional requirements  
  Existing projects to 2027*  2027-2035  2035-2045 Total additions to 2045
Crude distillation 7.3 5.6 2.6 15.5
Conversion 3.8 2.2 1.9 8.0
Coking/Visbreaking 0.9 0.7 0.6 2.1
Catalytic cracking 0.9 0.6 0.7 2.3
Hydro-cracking 2.0 1.0 0.6 3.6
Desulphurization** 4.4 7.3 4.1 15.8
Gasoline 0.6 1.6 0.8 2.9
Distillate 2.8 5.1 2.4 10.4
VGO/Resid 0.9 0.7 0.9 2.5
Octane units*** 1.8 2.1 1.7 5.7
Catalytic reforming 1.2 0.8 1.2 3.2
Alkylation 0.2 1.2 0.3 1.7
Isomerization 0.4 0.0 0.0 0.4
MTBE 0.1 0.1 0.2 0.3

​mb/d

Source: OPEC
* Existing projects exclude additions resulting from capacity creep.
** Naphtha desulphurisation not included
*** New units only (excludes any revamping)

 

Table 5.8

Global cumulative potential for incremental product output*, 2022-2027
   Gasoline / Naphtha  Middle distillates  Fuel oil  Other products  Total
2022 0.3 0.6 0.1 0.4 1.4
2023 0.7 1.3 0.2 0.8 3.0
2024 1.0 1.7 0.1 1.2 4.1
2025 1.3 2.2 0.2 1.4 5.0
2026 1.6 2.6 0.2 1.6 6.0
2027 1.9 2.9 0.2 1.8 6.8
  27% 43% 3% 27% 100%

​mb/d

Source: OPEC
*Based on assumed 90% utilization rates for the new units